What is a fully automatic insertion and extraction force life testing machine?
In the field of industrial manufacturing and quality inspection, the fully automatic plug-and-pull force life testing machine is an important testing equipment, mainly used to evaluate the plug-and-pull performance and durability of electronic components such as connectors and plugs and sockets. With the popularity of electronic products, the application scenarios of such devices are becoming more and more extensive. This article will introduce in detail its definition, working principle, application scenarios and comparison of popular models in the market.
1. Definition of fully automatic insertion and extraction force life testing machine
The fully automatic plug-in force life testing machine is a device that automatically completes the plug-in action and records data such as force value and times by simulating actual usage scenarios. It can efficiently test the connector's mechanical life, contact reliability, and plug and pull force change trends, providing a scientific basis for product quality.
2. Working principle
The equipment drives the test head through a servo motor or pneumatic device to perform insertion and extraction actions at a set speed and stroke. The force sensor collects insertion and extraction force data in real time, and the software system automatically analyzes and generates a report. Core parameters include:
| parameters | Description |
|---|---|
| Test speed | Usually 10-500 times/minute adjustable |
| force range | 0.1N-500N (depending on model) |
| Stroke accuracy | ±0.01mm |
| Maximum number of tests | Up to 1 million times or more |
3. Application scenarios
This equipment is widely used in the following fields:
1.consumer electronics: Mobile phone charging interface and headphone jack test
2.Automotive electronics: Automotive connector durability verification
3.medical equipment:Reliability evaluation of precision connectors
4.Aerospace: High reliability connector life test
4. Comparison of popular models in the market (2023 data)
| Model | brand | force range | Test speed | price range |
|---|---|---|---|---|
| AT-3600 | Japanese A brand | 0.5N-300N | 600 times/minute | 150,000-180,000 |
| TF-880 | German B brand | 1N-500N | 400 times/minute | 120,000-150,000 |
| LC-200 | China C brand | 0.1N-200N | 300 times/minute | 60,000-80,000 |
5. Technology development trends
According to recent industry trends, fully automatic insertion and extraction force life testing machines show the following development trends:
1.Intelligent: Integrated AI algorithm to realize automatic diagnosis of abnormalities
2.Multifunctional: Combined with additional functions such as on-resistance testing
3.High speed: Test speed exceeds 1000 times/minute
4.miniaturization: Desktop equipment meets laboratory space needs
6. Purchase suggestions
Users should pay attention to:
1. Matching of test requirements and equipment parameters
2. Brand after-sales service network coverage
3. Data compatibility of software systems (such as exporting to Excel/PDF format)
4. Equipment scalability (such as the possibility of adding test modules in the future)
With the popularization of new generation connection standards such as USB Type-C and Thunderbolt interface, the market demand for fully automatic insertion and extraction force life testing machines will continue to grow. The equipment has become an indispensable quality control tool in the electronics manufacturing industry chain.
check the details
check the details
en
